Founding Mechanical Engineer
Aviary Robotics · San Francisco, CA, US
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- Location
- San Francisco, CA, US
- Posted
About the company
We're an early-stage robotics startup building aerial robots that perform physical maintenance tasks in the field — work that today requires sending skilled crews to remote or hazardous sites. We're pre-seed, assembling our founding team, and moving fast toward our first paying pilot with a utility customer.
About the role
We're looking for a founding mechanical engineer to own the physical design of our robotic platform end to end — airframe, actuation, and the mechanisms that let the system physically interact with its environment. You'll work closely with the CEO (hardware background) and CTO (software/autonomy background) to take the platform from prototype to field-ready.
What you'll do
- Design and iterate on airframe structure, actuator integration, and end-effector mechanisms
- Own DFM/DFA decisions as we move from prototype to small-batch production
- Run structural, thermal, and environmental analysis to validate designs for field conditions
- Source and manage relationships with fabrication and manufacturing vendors
- Collaborate with electrical and controls engineers to integrate sensors, wiring, and compute
What we're seeking
_Must have_
- 5+ years mechanical engineering experience, ideally on robotics, aerospace, or field hardware
- Hands-on CAD proficiency (SolidWorks, Fusion 360, or similar) and experience taking designs from concept to physical prototype
- Experience designing for harsh/outdoor operating environments
- Comfortable working in a small team where you'll do design, prototyping, and testing yourself
_Nice to have_
- Experience with actuated/robotic arms or manipulators
- Background in drone, aerospace, or other weight-constrained platform design
- Experience with rapid prototyping (3D printing, machining) in-house
- Experience designing hardware for grid, utility, or other critical infrastructure environments
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